Balanset-1A: Advanced Compact Balancer & Vibration Analyzer

Industrial-grade Dynamic Balancing Solution

Balanset-1A stands as an innovative solution for rotor balancing of rotors in their own bearings, created by Estonian company Vibromera OU. The device provides professional equipment balancing at €1,751, which is significantly cheaper than traditional vibration analyzers while retaining superior measurement accuracy. The system enables in-place balancing directly at the equipment's operational location without necessitating disassembly, which is vital for reducing production downtime.

About the Manufacturer

Vibromera OU is an Estonian company concentrating in the creation and manufacturing of devices for technical diagnostics of industrial equipment. The company is registered in Estonia (registration number 14317077) and has branches in Portugal.

Contact Information:

Official website: https://vibromera.eu/shop/2/

Technical Specifications

Detection Parameters

Balanset-1A delivers precise measurements using a two-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The functional frequency range is 5-550 Hz with optional extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.

Working Principle

The device utilizes phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates pulse signals for determining RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and specialized algorithms for automatic calculation of correction masses.

Full Kit Contents

The standard Balanset-1A delivery includes:

Measurement unit with USB interface - primary module with built-in preamplifiers, integrators, and ADC

2 vibration sensors (accelerometers) with 4m cables (optionally 10m)

Optical sensor (laser tachometer) with 50-500mm measuring distance

Magnetic stand for sensor mounting

Electronic scales for precise measurement of corrective masses

Software for Windows 7-11 (32/64-bit)

Plastic transport case

Complete set of cables and documentation

Operating Capabilities

Vibrometer Mode

Balanset-1A operates as a full-featured vibration analyzer with features for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, determining amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system offers visualization of time signals and spectral analysis for equipment condition diagnostics.

Balancing Mode

The device supports one-plane (static) and two-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function permits substantial acceleration of repeat balancing of same-type equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method.

Software

The easy-to-use program interface offers step-by-step guidance through the balancing process, making the device usable to personnel without special training. Key functions include:

Automatic tolerance calculation per ISO 1940

Polar diagrams for imbalance visualization

Result archiving with report generation capability

Metric and imperial system support

Multilingual interface (English, German, French, Polish, Russian)

Application Areas and Equipment Types

Industrial Equipment

Balanset-1A is successfully employed for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.

Agricultural Machinery

The device represents exceptional value for agriculture, where reliable operation during season is essential. Balanset-1A is employed for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The possibility to balance on-site without equipment disassembly permits eliminating costly downtime during busy harvest periods.

Specialized Equipment

The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The rotation frequency range from 250 to 90,000 RPM covers essentially all types of industrial equipment.

Benefits Over Alternatives

Economic Value

At a price of €1,751, Balanset-1A delivers the functionality of devices costing €10,000-25,000. The investment recovers costs after preventing just 2-3 bearing failures. Savings on outsourced balancing specialist services reaches thousands of euros annually.

Ease of Use

Unlike sophisticated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without specialized vibration diagnostics training.

Mobility and Independence

The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This enables balancing in remote conditions, at distant sites, and in difficult-access locations without external power supply.

Universal Application

One device is suitable for balancing the widest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for single and two-plane balancing covers all standard tasks.

Real Application Results

Drone Propeller Balancing

A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the outstanding accuracy of the device even on small rotors.

Shopping Center Ventilation Systems

Engineers effectively balanced radial fans, achieving lower energy consumption, removed excessive noise, and extended equipment lifespan. Energy savings offset the device cost within several months.

Agricultural Equipment

Farmers note that Balanset-1A has become an vital tool preventing costly breakdowns during peak season. Lower vibration of threshing drums led to lower fuel consumption and bearing wear.

Pricing and Delivery Terms

Current Prices

Complete Balanset-1A Kit: €1,751

OEM Kit (without case, stand, and scales): €1,561

Special Offer: €50 discount for newsletter subscribers

Wholesale Discounts: up to 15% for orders of 4+ units

Acquisition Options

Official Website: vibromera.eu (recommended)

eBay: trusted sellers with 100% rating

Industrial Distributors: through B2B channels

Payment and Shipping Terms

Payment Methods: PayPal, credit cards, bank transfer

Shipping: 10-20 business days by international mail

Shipping Cost: from $10 (economy) to $95 (express)

Warranty: factory warranty

Technical Support: included in price

Summary

Balanset-1A stands as an optimal solution for organizations aiming to implement an effective equipment balancing system without major capital expenditure. The device makes accessible access to professional balancing, allowing small businesses and service centers to provide services at the level of large industrial companies.

The combination of affordable price, ease of use, and professional capabilities makes Balanset-1A an vital tool for modern technical maintenance. Investment in this device is an investment in equipment stability, lower operating costs, and increased competitiveness of your company.